RF Welding Inline System
RF Welding Inline System
Design-engineered primarily for thermoplastic welding and heat sealing from rolled materials, our RF Welding Inline System integrates RF technology and efficiency with a heavy-duty unwind stand, three PLCs with PC interface controls, three RF welder stations and an automatic indexer. The result is a durable, versatile, top performing RF inline system designed for maximum productivity and throughput.
Thermoplastic welding and heat-sealing from rolled materials
Medical Bags such as blood or IV cuffs • Air or water mattresses • Colostomy or enema bags • Waste collection bags and many other medical products and devices
RF WELDING INLINE SPECIFICATIONS
STATION 1 / Unwind Stand – Holds three (3) rolls of material *PLC monitored supply level with low and out of material sensors * Lifting device to support up to 1000 lbs. of rolled material * Heavy duty frame with leveling screws * Web guide alignment device * Pneumatic dancer/relaxer system * Air filter * Water trap * Lubricator and Pressure Regulator with Gauge
STATIONS 2 & 3 / 15kW RF Welders – Each RF welder is equipped with an Automation Direct DoMore PLC with Ethernet Capability and Panelview KEP brand 7″ HMI and 32 recipe capability * Heavy duty air operated C-presses with 15kW output RF Generators * Delivers 2825 lbs. of force at 100-PSI pressure * 36 x 36 aluminum bedplates and 30 x 30 aluminum upper platens * Four (4) position platen-leveling adjustments * Two (2) point RF Power Feed ensures equal voltage distribution for uniform sealing
STATION 4 / 20kW RF Welder – The RF welder is equipped with an Automation Direct DoMore PLC with Ethernet Capability and Panelview KEP brand 12″ HMI and 32 recipe capability * Heavy duty air operated C-press with a 20kW output RF Generator * Delivers 2825lbs. of force at 100-psi pressure * 36 x 36 aluminum bedplates and 30 x 30 aluminum upper platens * Four (4) position platen-leveling adjustments * Two (2) point RF Power Feed ensures equal voltage distribution for uniform sealing
STATION 5 / Automatic Indexer – Monitored by Station 4 PLC * Modular pneumatic clamp-carrier indexer * Index stroke adjustable from 0″ to 36″ * Index accuracy +/- 0.125 of an inch * Three (3) mode operating switch * Index Only * Semi-Automatic * Full Automatic
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